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Spool & Roll

At Öner Kauçuk, we offer durable roller and roll solutions specifically designed for heavy industry, mining, logistics, recycling, and manufacturing facilities. Thanks to their wear-resistant structure, low maintenance requirements, and long service life, we ensure maximum operational efficiency in businesses.

Polyurethane

Polyurethane belts are high-performance conveyor belt systems produced by applying a polyurethane or silicone coating to a single-ply or multi-ply polyester fabric surface woven from monofilament or multifilament yarns. Many different coated and uncoated models are available to suit various industrial applications. They exhibit superior performance, particularly in systems using small drum diameters and in blade edge applications. The upper surface of the belts is reinforced with a high-strength polyester elastomer. Produced in ivory, blue, and green color options, these belts have a hardness rating of 100 SHA. The operating temperature range varies between 30°C and 90°C. Depending on the application requirement, they can be supplied in rolls, with endless joints, pre-jointed joints, or mechanically joined joints. Optional solutions such as pallets, guide profiles, vacuum holes, filter holes, and special surface coatings can also be applied to suit different applications.

Polyurethane Properties

Manufactured in accordance with FDA standards, polyurethane belts, with their 100% food-grade conformity, are safely used in sectors requiring high hygiene standards. Their low tension requirement saves energy while minimizing maintenance costs. Their robust and flexible splice structure extends belt life, while the hot-vulcanized splicing method eliminates the risk of contamination. Their easy-to-clean surface helps maintain hygiene standards. The polyurethane coating offers significantly higher abrasion resistance compared to other coating types. Cotton-faced polyurethane belts provide superior splicing capabilities, ensuring long-lasting and stable use.

 

Areas of Application

Polyurethane belts are widely preferred in many different sectors, primarily in food production lines. They are effectively used in hygiene-sensitive applications such as biscuit, chocolate, confectionery, bread and dough processing lines, fruit and vegetable processing plants, citrus sorting systems, and the tea and tobacco industries. In addition, they offer high performance in packaging and filling machines, metal detector systems, cooling tunnels, pharmaceutical production facilities, printing systems, furniture manufacturing, the paper industry, the plastics and textile sectors, and meat and poultry processing lines. Thanks to their durable structure, food-grade surface, and long service life, they are among the reliable solutions for general conveying and production lines.

Things to Consider When Choosing a Conveyor Roller

When selecting a pulley, simply looking at the dimensions is not enough. There are many technical criteria that affect system performance.

 

Characteristics of the Material to be Transported

The material;

  • Density

  • Grain size

  • Humidity level

  • Level of abrasiveness

This plays a decisive role in reel selection.

 

Bandwidth

The diameter and length of the rollers must be selected to match the conveyor belt width. Incorrect dimensions can cause belt imbalance.

 

Carrying Capacity

As hourly tonnage increases, there is a need for stronger pulley systems.

 

Work Environment

Rollers intended for use in dusty, humid, high-temperature, or chemically exposed areas must have special coatings.

 

Bearing Quality

One of the most important factors determining a roller's performance is its bearing system. High-quality bearings provide lower friction and a longer service life.

 

  • Weight, grain structure and abrasiveness of the material to be transported

  • Precise size match with conveyor belt width.

  • Hourly transport capacity and load distribution

  • Working environment (dust, humidity, chemicals, open space)

  • Bearing quality and sealing level

  • Roll body material (steel, galvanized, stainless steel, HDPE)

  • Selection of appropriate impact rollers for impact points

  • Band speed and system operating dynamics.

  • Vibration and balance sensitivity.

  • Ease of maintenance and access to spare parts.

  • Choosing a durable and low-maintenance building material.

Applications of Rollers and Rolls in Conveyor Systems

Polyurethane

Polyurethane belts are high-performance conveyor belt systems produced by applying a polyurethane or silicone coating to a single-ply or multi-ply polyester fabric surface woven from monofilament or multifilament yarns. Many different coated and uncoated models are available to suit various industrial applications. They exhibit superior performance, particularly in systems using small drum diameters and in blade edge applications. The upper surface of the belts is reinforced with a high-strength polyester elastomer. Produced in ivory, blue, and green color options, these belts have a hardness rating of 100 SHA. The operating temperature range varies between 30°C and 90°C. Depending on the application requirement, they can be supplied in rolls, with endless joints, pre-jointed joints, or mechanically joined joints. Optional solutions such as pallets, guide profiles, vacuum holes, filter holes, and special surface coatings can also be applied to suit different applications.

Polyurethane Properties

Manufactured in accordance with FDA standards, polyurethane belts, with their 100% food-grade conformity, are safely used in sectors requiring high hygiene standards. Their low tension requirement saves energy while minimizing maintenance costs. Their robust and flexible splice structure extends belt life, while the hot-vulcanized splicing method eliminates the risk of contamination. Their easy-to-clean surface helps maintain hygiene standards. The polyurethane coating offers significantly higher abrasion resistance compared to other coating types. Cotton-faced polyurethane belts provide superior splicing capabilities, ensuring long-lasting and stable use.

 

Areas of Application

Polyurethane belts are widely preferred in many different sectors, primarily in food production lines. They are effectively used in hygiene-sensitive applications such as biscuit, chocolate, confectionery, bread and dough processing lines, fruit and vegetable processing plants, citrus sorting systems, and the tea and tobacco industries. In addition, they offer high performance in packaging and filling machines, metal detector systems, cooling tunnels, pharmaceutical production facilities, printing systems, furniture manufacturing, the paper industry, the plastics and textile sectors, and meat and poultry processing lines. Thanks to their durable structure, food-grade surface, and long service life, they are among the reliable solutions for general conveying and production lines.

Products

Drum Manufacturing & Coating

Spool & Roll

Conveyors & Belts

Polyurethane Coating

PVC & Modular Tape

Crushing & Screening Group

Scraper Rubber and Sealant

Spare Parts & Wedges

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0 (312) 354 83 15

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Ostim, 1200. Street (29. Street) No:50, 06374 Yenimahalle/Ankara

 

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